Overview

In early 2024, Wilcox Door Service was engaged by a bulk distribution warehouse in Mississauga, operated by one of the largest North American retailers, to replace a 30-year-old vinyl building extension. This extension had served as a critical structure for loading and unloading goods at the warehouse. However, after three decades, it had significantly deteriorated, leading to safety concerns and operational inefficiencies. Wilcox Door Service, alongside our trusted trade partners, undertook the project, completing it with a focus on safety, durability, and efficiency.

The Challenge

The project presented several unique challenges, starting with the condition of the existing structure. The vinyl extension had been installed more than 30 years ago and was well past its prime. Over time, the vinyl had become dilapidated and torn, with many sections no longer securely anchored to the building. This posed a major hazard, particularly during high winds, when the loose vinyl flapped and threatened to tear further or even detach completely.

Moreover, the warehouse was scheduled to receive a corporate team from the retailer’s head office, putting additional pressure on the Wilcox team to complete the replacement in a short time frame. The project required swift action to mitigate safety risks and ensure the corporate visit would proceed without any operational interruptions.

The fact that the original structure had been in place for so long also meant sourcing appropriate materials and partners for the job could be difficult. Wilcox had to rely on its extensive industry connections to locate a solution that would maintain the integrity of the site and meet the client’s tight deadline.

The Solution

To meet these challenges, Wilcox Door Service leveraged over 100 years of experience in the industry, combining technical expertise with robust partnerships. One of the key successes of the project was the ability to source the company that had completed the original installation 30 years ago. This was made possible through Wilcox’s vast network of long-standing partners and suppliers. By collaborating closely with this company, Wilcox ensured that the replacement materials were of the highest quality and consistent with the original design and functionality.

The installation process required careful coordination between Wilcox’s installation team and our trade partners. Given the dilapidated state of the old vinyl structure, a safe removal was necessary to avoid further damage to the building or equipment. Our team employed strategic dismantling techniques to remove the old vinyl without disrupting warehouse operations.

With a focus on efficiency, the replacement was completed within the customer’s required timeline, even with the accelerated schedule. The new structure, built with durable, modern materials, offers superior protection against the elements and a significantly longer lifespan than its predecessor. The new extension is anchored securely, ensuring safety during high winds, heavy rains, or snow, and restoring the warehouse’s loading operations to full capacity.

The Benefits

Wilcox Door Service’s ability to complete this project quickly and efficiently was the result of over a century of experience. Our long history in the industry has allowed us to cultivate strong partnerships with suppliers and industry professionals, giving us access to resources that many other companies cannot match. These partnerships not only enhance our service offerings but also provide our clients with the reassurance that they are receiving top-tier expertise for every project.

In this instance, our deep-rooted industry connections proved to be a significant advantage. By working with the company that completed the original installation, we were able to provide a seamless solution that both matched and improved upon the original structure.

Beyond the successful completion of this project, the new vinyl structure ensures long-term durability, safety, and operational efficiency. The client can now continue their daily operations with peace of mind, knowing that the risks posed by the old structure have been entirely mitigated.

Why Choose Wilcox Door Service?

At Wilcox Door Service, we understand that the needs of our clients extend beyond just doors and docks. We specialize in a broad range of industrial and commercial solutions, from gate systems and air curtains to temporary and permanent vinyl structures, door automation, and HVLS (High Volume Low Speed) fans.

With over 100 years in business, we’ve built a reputation for reliability, innovation, and customer satisfaction. Our longevity in the industry is a testament to the meaningful, long-lasting partnerships we’ve developed across various sectors, both inside and outside of the door and dock industry. These partnerships enable us to provide a wide range of services that are tailored to meet the unique needs of each client.

Whether it’s replacing a structure that has stood for decades or installing cutting-edge automated solutions, Wilcox Door Service brings unparalleled expertise, resources, and customer focus to every project.

Contact Wilcox to Learn More

Wilcox Door Service is more than just a door and dock company. With a wide range of services, including gate systems, air curtains, temporary and permanent vinyl structures, door automation, and HVLS fans, we provide comprehensive solutions for all your industrial and commercial needs.

If your facility is in need of repairs, upgrades, or new installations, don’t hesitate to contact Wilcox Door Service. With over a century of experience and a vast network of trusted partners, we are committed to delivering high-quality, long-lasting results that keep your business running smoothly and safely.